烧结水密封环冷系统余热回收评价
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包向军( 1972—) ,男,副教授,从事冶金过程节能环保方面的研究。

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TF046.4

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安徽省重大产业创新计划资助项目(AHZDCYCX-LSDT2023-01)


Evaluation on waste heat recovery in water-sealed circular cooler system for sintering
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    摘要:

    烧结水密封环冷系统是烧结工序重要的余热回收设备。传统余热回收评价方法存在环冷机与余热锅炉分离、漏风率测算偏差大、余热利用效率分析不全面等问题,无法准确评价烧结工序的余热回收水平。本文采用环冷机和余热锅炉双系统耦合热量平衡计算方法,建立烧结水密封环冷系统的余热分析评价指标,通过将余热锅炉与环冷机关键参数进行耦合计算漏风率,量化烧结余热回收过程中的热损失。热工测试和热平衡计算结果表明:烧结环冷机漏风率为19.41%,余热回收率为60.03%;影响余热回收效率的主要因素为系统漏风率和后段排空废气热量。实践表明,采用相应优化方法和措施后,烧结环冷系统的余热回收利用率从60.03%提高到66.73%。

    Abstract:

    The water-sealed circular cooler system for sintering is a key waste heat recovery facility in the sintering process.In traditional waste heat recovery evaluation methods,there are problems such as the separation of the circular cooler and waste heat boiler,significant deviations in air leakage rate calculations,and incomplete analysis of waste heat utilization efficiency,therefore it is difficult to accurately evaluate the waste heat recovery performance of the sintering process.In this paper,a coupled heat balance calculation method for the dual system of circular cooler and waste heat boiler is used to establish the evaluation indicators for waste heat analysis in the water-sealed circular cooler system for sintering. The key parameters of the waste heat boiler and the circular cooler are coupled to calculate the air leakage rate,the heat losses during the waste heat recovery process of sintering are quantified. Thermal performance tests and heat balance calculations indicate that the air leakage rate of the circular cooler for sintering is 19. 41% and the waste heat recovery rate is 60.03%.The primary factors affecting waste heat recovery efficiency are the system air leakage rate and the heat loss from exhausted gases in the latter sections. Practical applications show that after corresponding optimization methods and measures are taken, the waste heat recovery utilization rate of the circular cooler system for sintering increases from 60.03% to 66.73%.The model studied in this paper has high accuracy and stability, so it can provide data support for analyzing and evaluating the factors affecting waste heat recovery.

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包向军,冯云,刘钟腾,郦秀萍,张晓萍,熊德怀,陈光.烧结水密封环冷系统余热回收评价[J].工程建设,2025,50(6):9-15

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  • 收稿日期:2024-10-17
  • 最后修改日期:2025-08-08
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  • 在线发布日期: 2025-11-16
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