厚料层烧结工艺优化及节能降碳技术研究与应用
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张振江(1971—) ,男,高级工程师,从事铁前工艺技术、能源、环保等方面的生产与管理工作。

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TF046.4

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广西科技重大专项资助项目( 桂科AA24263047);中国宝武低碳冶金创新基金资助项目(BWLCF202107)


Research and application of thick layer sintering process optimization and energy conservation and carbon reduction technology
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    摘要:

    在“双碳”战略目标背景下,高能耗、高排放的钢铁企业亟需通过技术创新实现绿色低碳转型。钢铁行业能耗占全国工业总能耗的15%以上,铁前( 烧结、炼铁) 工序能耗约占钢铁行业总能耗的60%~70%,其中烧结工序又占钢铁行业碳排放的15%~20%。因此,烧结工序是节能降碳的重要环节。本文通过系统分析烧结工序的节能降碳特点,通过微负压点火分区控制、富氧点火、混合料蒸汽加热、混合料水分控制等技术优化厚料层烧结工艺,并进行烧结余热回收、烟气内循环及智能化控制等技术创新与应用集成,开发一系列节能降碳技术,在改善料层透气性和降低漏风率的同时,提高烧结料层厚度到900 mm。结果表明: 烧结工序的高炉煤气单耗降至37.44 m3/t,固体燃料消耗降至49.03 kg/t,电力单耗降至19.68 kW·h/t; 与之相应,烧结工序能耗( 折标煤) 降至51.72 kg/t,较之前降低了4.42%; 在烧结工序能耗降低的同时,其碳排放强度下降了4.41%。厚料层烧结工艺优化及节能降碳技术措施的开展,可帮助企业取得显著的综合经济效益,为钢铁行业节能降碳工作和绿色转型发展提供借鉴与参考。

    Abstract:

    In the context of the“dual carbon”strategic goal, iron and steel enterprises with high energy consumption and high emissions urgently need to achieve green and low-carbon transformation through technological innovation. The energy consumption of the iron and steel industry accounts for more than 15% of the total energy consumption of the national industry, and the energy consumption of the pre-iron ( sintering, ironmaking) process accounts for about 60%~70% of the total energy consumption of the iron and steel industry,of which the sintering process accounts for 15%~20% of the carbon emissions of the steel industry. Therefore,the sintering process is an important link in energy conservation and carbon reduction. In this paper, the sintering process is optimized by micro-negative pressure ignition zone control,oxygenrich ignition,mixture steam heating,mixture moisture control and other technologies to optimize the thick layer sintering process, and carry out technological innovation and application integration such as sintering waste heat recovery, flue gas internal circulation and intelligent control, and develop a series of energy conservation and carbon reduction technologies to improve the air permeability of the material layer and reduce the air leakage rate, and increase the thickness of the sintering bed to 900 mm. The results show that the unit consumption of blast furnace gas in the sintering process decreases to 37. 44 m3/t, the solid fuel consumption decreases to 49. 03 kg /t,and the unit power consumption decreases to 19. 68 kW·h /t. Correspondingly,the energy consumption of the sintering process ( discounted coal ) decreases to 51. 72 kg /t,which is 4. 42% lower than before. While the energy consumption of the sintering process is reduced, its carbon emission intensity is reduced by 4. 41%. The optimization of thick layer sintering process and the development of energy-saving and carbon reduction technical measures can help enterprises achieve significant comprehensive economic benefits,and provide reference for energy conservation and carbon reduction work and green transformation and development of the steel industry.

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张振江,张博飞,陈铁军.厚料层烧结工艺优化及节能降碳技术研究与应用[J].工程建设,2025,50(6):16-24

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  • 收稿日期:2025-03-26
  • 最后修改日期:2025-09-11
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  • 在线发布日期: 2025-11-16
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