无预处理铁矿球团生产中膨润土提质降耗技术
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唐银华(1978—),女,博士研究生,高级工程师,从事烧结球团工艺技术方面的研究工作。

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TF046.6

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安徽省自然科学基金青年项目(2508085JX007)


Bentonite quality improvement and consumption reduction technology in production of untreated iron ore pellets
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    摘要:

    膨润土作为球团生产的主要黏结剂,虽能提升成球性与强度,但其所含脉石成分会导致球团品位下降,增加高炉冶炼的碳耗、炉渣及碳排放。为降低膨润土用量、提升球团质量并推动低碳生产,本文针对某钢铁企业原料无预处理工艺条件,提出以配矿优化与有机复合黏结剂替代为核心的提质降耗技术。通过分析6种铁精矿的理化特性,设计4种配矿方案,系统研究混合工艺、膨润土用量及有机黏结剂种类对生球强度、预热焙烧行为与球团微观结构的影响。结果表明: 在无预处理条件下,混合矿的成球性较差,膨润土配比需≥3.5%; 采用优化配矿方案(A矿11.5%、F矿20%) ,将膨润土用量从3.5%降至2. 5%并添加0.02%BASF有机黏结剂,所得生球落下强度仍满足生产要求。球团抗压强度维持在2 600 N/P以上,铁品位提升至62.12%,SiO2质量分数降至7.55%。微观结构分析表明,膨润土减量会提高球团孔隙率(11.65%→15.62%) ,而BASF的添加可使其回落至14.43%,有利于强度改善。该技术在不增加黏结剂成本的前提下,实现膨润土用量降低1.0%,可为球团生产提质降耗提供实用技术路径。

    Abstract:

    Although bentonite,as the main binder in pellet production,can improve the pelletizing performance and strength of the pellets,the gangue components it contains can lead to a decrease in pellet quality, as well as increase carbon consumption,slag formation,and carbon emissions during the blast furnace smelting. In order to reduce the amount of bentonite, improve the quality of pellets and promote the low-carbon production, in view of the lack of pretreatment process conditions for raw materials in a steel enterprise,a technology on quality improvement and consumption reduction with ore blending optimization and organic composite binder replacement as the core is proposed. By analyzing the physical and chemical properties of six iron concentrates, four ore blending schemes are designed,and the effects of mixing process,bentonite dosage and organic binder type on the strength of the fresh pellets,preheating and roasting behavior and microstructure of pellets are systematically studied. The results show that the pelletizing performance of the mixed ore is poor under the condition without pretreatment,and the bentonite ratio needs to be ≥3.5%. The optimized ore blending scheme(11.5% in mine A and 20% in mine F) is used to reduce the amount of bentonite from 3.5% to 2.5% and 0.02% BASF organic binder is added,and the falling strength of the fresh pellets still meets the production requirements. The compressive strength of the pellets is maintained above 2 600 N/P,the iron grade is increased to 62.12%, and the mass fraction of SiO2 is decreased to 7.55%. Microstructural analysis shows that the reduction of bentonite can increase the porosity of the pellets (11.65%→15. 62%) ,while the addition of BASF could reduce it to 14.43%,which is conducive to the improvement of strength. This technology can reduce the amount of bentonite by 1.0% without increasing the cost of binder,which can provide a practical technical path for pellets production quality and consumption reduction.

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唐银华,李浩鸣,聂绍昌,詹卫华,龙红明.无预处理铁矿球团生产中膨润土提质降耗技术[J].工程建设,2025,50(6):56-66

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  • 收稿日期:2025-02-17
  • 最后修改日期:2025-06-12
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  • 在线发布日期: 2025-11-16
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