磁赤混合铁精矿球团富氧预热焙烧试验
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刘曙(1965—),男,正高级工程师,从事铁矿选矿、球团工艺及尾矿综合利用方面的研究工作。

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TF046.6

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湖北省重点研发计划资助项目( 2023DJC202)


Experimental study on oxygen-enriched preheating and roasting mixed magnetite-hematite iron ore pellets
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    摘要:

    磁赤混合铁精矿因磁性较弱、成球性能欠佳,传统空气气氛预热焙烧工艺常面临球团强度不足、能耗偏高的问题,富氧焙烧技术为解决这一难题提供了新路径。本文以磁赤混合铁精矿为原料,开展不同氧气体积分数下球团预热焙烧工艺试验,通过系统调整焙烧温度、氧气体积分数及焙烧时间等关键参数,结合抗压强度测试、亚铁含量检测及显微结构分析,全面评估富氧氛围对球团性能的影响规律。结果表明: 在40%富氧条件下,预热温度仅需800 ℃,预热球抗压强度即可达600 N/P,较空气气氛实现100 ℃的温度降幅; 当焙烧球抗压强度达到3 300 N/P时,40%富氧条件比空气气氛焙烧温度降低50 ℃,同时球团FeO质量分数降至3%以下,较空气气氛降低40%以上。采用富氧预热焙烧工艺可通过强化氧化反应进程,有效降低球团热工消耗,减少焙烧过程中SO2、NOx等污染物排放,既契合钢铁行业绿色低碳发展需求,也可为难处理铁矿资源高效利用提供技术支撑。

    Abstract:

    Due to weak magnetism and poor pelletization performance of the mixed magnetite-hematite iron concentrate,the traditional air atmosphere preheating-roasting process often leads to insufficient pellet strength and high energy consumption. Oxygen-enriched roasting technology offers a new approach to this problem. In this study,the mixed magnetite-hematite iron concentrate was used as the raw materials to conduct a preheating-roasting process test on preheating and roasting pellets under varying oxygen volume fractions. By systematically adjusting key parameters such as roasting temperature, oxygen volume fraction, and roasting duration, and combining compressive strength tests, ferrous iron content detection and microstructure analysis,the effect law of oxygen-enriched atmospheres on pellet properties were comprehensively evaluated. The results show that under 40% oxygen-enriched conditions,a preheating temperature of only 800 ℃ is required to achieve a preheated pellet compressive strength of 600 N/P,representing a 100 ℃ reduction compared to air atmosphere. When the roasted pellet compressive strength reaches 3 300 N/P,the 40% oxygen-enriched condition reduces the roasting temperature by 50 ℃ compared to air atmosphere,while simultaneously decreasing the FeO mass fraction of pellets to below 3%,which reduces over 40% compared to air atmosphere. Through enhancing the oxidation reaction, the oxygen-enriched preheating-roasting process effectively reduces thermal energy consumption of pellet,and reduces pollutant emissions(e.g.,SO2,NOx) during roasting. This process not only aligns with the green andlow-carbon development goals of the iron and steel industry but also provides technical support for the efficient utilization of refractory iron ore resources.

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刘曙,汤启宙,刘洵瑞,路漫漫,张汉泉.磁赤混合铁精矿球团富氧预热焙烧试验[J].工程建设,2025,50(6):67-75

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  • 收稿日期:2025-01-03
  • 最后修改日期:2025-05-11
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  • 在线发布日期: 2025-11-16
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