晶粒尺寸与杂质成分对石灰石煅烧特性的影响
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郑伟成(1997—),男,工程师,从事钢铁冶金节能环保方面的研究工作。

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TQ114.4

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江苏省碳达峰碳中和科技创新专项资金资助项目(BE2023851)


Effect of grain size and impurity composition on calcination characteristics of limestone
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    摘要:

    选择适宜煅烧的石灰石原料并制定合理的煅烧参数是生产高品质石灰的必要途径。本文采用不同地区的石灰石在实验室开展煅烧试验,以分解率和活性度为指标,探究不同石灰石的煅烧特性差异。结果表明:晶体结构对石灰石煅烧性能具有重要影响,细晶粒结构因晶界密度高、传质路径短而更易分解,煅烧性能明显优于粗晶粒及鳞片状层叠结构;原料中的Mg、Fe等杂质成分在一定条件下可促进分解,而Si、Al元素在高温下易形成低熔相覆盖表面,抑制反应,但是通常石灰石中杂质含量较低,整体影响不大。石灰石在分解率为95%~100%时基本能够达到较高的活性度,高活性石灰具有有效钙含量高、CaO晶粒细小、体积密度低的特征,继续煅烧将导致晶粒过度生长与过烧,致使活性度下降并增加能耗。综合而言,石灰石的适宜煅烧温度为900~1 200℃。不同来源石灰石因成岩环境等差异导致其微观结构和杂质组成不同,煅烧性能表现各异,因此在工业生产前有必要开展煅烧性能预分析,以针对性地制定优化参数。本文研究成果可为石灰生产原料的选择及煅烧参数的制定提供参考。

    Abstract:

    Selecting limestone raw materials suitable for calcination and establishing appropriate calcination parameters are necessary approaches for producing high-quality lime.In this study,limestones from different regions were subjected to laboratory calcination experiments,with decomposition rate and activity degree as evaluation indicators,to investigate the differences in calcination characteristics among various limestones. The results show that crystal structure significantly influences the calcination performance of limestone. Fine-grained structures, characterized by high grain boundary density and short mass transfer paths,decompose more easily and exhibit superior calcination performance compared to coarsegrained or flaky layered structures.Impurity components such as Mg and Fe can promote decomposition under certain conditions,whereas Si and Al elements tend to form low-melting phases that cover the surface at high temperatures,inhibiting the reaction. However,impurity content in limestone is generally low,so the overall impact is not significant.Limestones with a decomposition rate of 95%~100% typically achieve a relatively high activity degree.Highactivity lime is characterized by high effective calcium content,fine CaO grains,and low bulk density. Continuous calcination will lead to excessive growth and over-burning of the grain,reducing activity and increasing energy consumption. In summary, the suitable calcination temperature for limestone ranges from 900 ℃ to 1 200 ℃.Due to differences in diagenetic environments,the microstructure and impurity composition of limestones from different sources vary,resulting in distinct calcination performances. Therefore,it is necessary to conduct pre-analysis of calcination performance before industrial production to develop targeted optimization parameters.The findings of this study can provide valuable references for the selection of raw materials and the determination of calcination parameters in lime production.

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郑伟成,毛瑞,王飞,张涛.晶粒尺寸与杂质成分对石灰石煅烧特性的影响[J].工程建设,2025,50(6):110-117

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  • 收稿日期:2025-03-20
  • 最后修改日期:2025-07-15
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  • 在线发布日期: 2025-11-16
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