含铁回转窑尾渣还原熔分的影响因素及工艺参数优化
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周君(1988—),女,博士研究生,讲师,从事冶金固废回收利用方面的研究工作。

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X705;TF557

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河北省高等学校科学研究资助项目(CXY2024011&CYZD202504);唐山市科技计划资助项目(22150219A)


Factors influencing and process parameter optimization for reductive melting-separation of iron-containing rotary kiln tailings slag
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    摘要:

    含铁回转窑尾渣(简称“含铁窑渣”)中含铁品位高、金属化率高,具有高值资源化利用潜力。本文基于含铁窑渣特性,开展还原熔分试验,利用FactSage软件绘制不同碱度下的三元渣系相图,系统研究熔分温度、碱度、碳氧比对含铁窑渣熔分效果、铁粒质量和铁回收率的影响规律。结果表明:熔分温度的升高有利于渣铁的有效分离和铁回收率的提高;碱度对熔分效果影响显著,对铁回收率的影响呈现先升高后降低的趋势;碳氧比对熔分效果的影响表现为铁粒质量和铁回收率先降低后升高的趋势。当熔分温度为1 550℃、含铁窑渣碱度为1.0、碳氧比为1.4时,100 g样品熔分出来的铁粒质量为43.36 g,此时铁回收率为94%。本文研究结论可为含铁窑渣的高值资源化利用提供理论依据。

    Abstract:

    The iron-containing rotary kiln tailings slag (referred to as“iron-containing kiln slag”) has a high iron grade and a metallization rate, and has potential for high-value resource utilization.Based on the properties of iron-containing kiln slag,in the study of this paper the reductive melting-separation test was conducted. Phase diagrams of ternary slag systems under different basicities were drawn with FactSage software to systematically study the influence rule of melting-separation temperature,basicity,and carbon-oxygen ratio on the melting-separation effect,iron particle quality,and iron recovery rate.The results indicate that the increasing the melting-separation temperature facilitates the effective separation of slag and iron and enhances the iron recovery rate;the basicity significantly influences the melting-separation result,and the effect on iron recovery rate shows a tendency of initially increasing and then decreasing.The effect of the carbon-oxygen ratio on the melting effect shows that the iron particle quality and iron recovery first decrease and then increase.Under conditions of a melting-separation temperature of 1 550 ℃,basicity of iron-containing kiln slag of 1.0,and carbon-oxygen ratio of 1.4, the mass of iron particles separated from 100 g of sample was 43.36 g, achieving an iron recovery rate of 94%.The findings of this study can provide a theoretical basis for the high-value resource utilization of iron-containing kiln slag.

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周君,刘超,邢宏伟,龙跃,郑利佳.含铁回转窑尾渣还原熔分的影响因素及工艺参数优化[J].工程建设,2025,50(6):118-126

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  • 收稿日期:2025-05-06
  • 最后修改日期:2025-05-09
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  • 在线发布日期: 2025-11-16
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