烧结新型环冷机余热发电技术创新优化
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作者单位:

1.成都市通用工程技术有限责任公司,四川成都 610000 ;2.湖南中冶长天节能环保技术有限公司,湖南长沙 410205

作者简介:

兰向东(1968—),男,工程师,从事冶金动力及工业企业节能技术研究与设计应用。

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中图分类号:

TF046.4;TK11+5

基金项目:


Technological innovation and optimization of waste heat power generation by sintering new ring cooler
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Affiliation:

1.Chengdu General Engineering Technology Co., Ltd., Chengdu 610000 , Sichuan, China ;2.Zhongye Changtian Energy Environmental Protection Technology Co., Ltd., Changsha 410205 , Hunan, China

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    摘要:

    为降低企业能源成本和减少环境污染,优化环冷机余热回收系统与提高余热利用效率,进一步提升余热发电系统的综合性能至关重要。文章对烧结新型环冷机的工作原理及其余热发电技术的核心要素进行分析,探讨了提升余热资源品质的具体方法,包括密封形式改进、保温结构优化、冷却面积调整、冷却风量与流速优化等。在此基础上,提出系统性技术创新优化方法,包括取风系统、循环回风系统、锅炉设备、汽轮机组及辅助系统的参数优化,以及取风罩结构和布风总管的优化设计。优化结果显示:热风回收比例提高至 60% 以上,取风量增加 10%~ 20% ,取风平均温度达到 380 °C 以上,余热锅炉热效率提升至 73% ,汽轮发电机组单耗降低约 11% ,系统综合热效率达到 17% 以上,烧结环冷机吨矿发电指标可以提高到 30kW?h/t 以上。

    Abstract:

    In order to reduce corporate energy costs and minimize environmental pollution, optimizing the waste heat recovery system of ring cooling machines and enhancing the efficiency of waste heat utilization are critical for improving the overall performance of waste heat power generation systems. The article analyzes the working principles of new-type ring cooling machines and the core elements of their waste heat power generation technology, and explores specific methods to improve the quality of waste heat resources, including sealing form improvement, insulation structure optimization, adjustment of cooling area, and optimization of cooling air volume and flow velocity. Based on this, the article proposes a systematic approach to technological innovation and optimization, covering parameter optimization of subsystems such as the air intake system, circulating return air system, boiler equipment, steam turbine units, and auxiliary systems, as well as optimized design of the air intake hood structure and air distribution main duct. The optimized results show: the proportion of hot air recovery increased to above 60% , the air intake volume increased by 10%~20% , the average air intake temperature reached above 380 °C , the thermal efficiency of the waste heat boiler improved to 73% , the specific consumption of the steam turbine generator decreased by approximately 11% , the system's comprehensive thermal efficiency reached above 17% , and the power generation index per ton of sintered ore from the ring cooling machine can be increased to over 30 kWh/t .

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兰向东,周响球.烧结新型环冷机余热发电技术创新优化[J].工程建设,2025,57(6):89-94

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  • 收稿日期:2025-05-06
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  • 在线发布日期: 2025-11-16
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