改性淀粉强化含锌尘泥压块的性能及作用机理
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金路恒(2001—),男,硕士研究生,从事铁矿低碳造块方面的研究。

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TF046.6;X705

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湖北省教育厅科学研究计划资助项目(B2022014); 中国宝武低碳冶金创新基金资助项目(BWLCF202107)


Modified starch strengthens properties and mechanism of zinccontaining dust sludge briquettes
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    摘要:

    压块是转底炉工艺处理含锌粉尘的重要工序,实际生产中存在湿团块强度低、黏结剂价格贵、团块在皮带转运过程中易破损等问题。本文采用常规的改性淀粉作为黏结剂参与含锌粉尘混合料压块,探究水分、辊轮转速、辊间压力及黏结剂用量等相关压球参数对压块强度的影响,并通过基团行为分析、红外光谱分析、XPS光电子能谱分析等阐释黏结剂的作用机理。结果表明:在改性淀粉添加量为2%时,压块强度与现场黏结剂为3.5%时相似,相比之下黏结剂成本降低53元/t;继续增加黏结剂用量可大幅提高压块强度,当改性淀粉添加量为3.5%时压块强度取得最优值。此时,湿压块的落下强度为7.80次/(0.5 m)、抗压强度为91.78 N/P,干压块的抗压强度为388.55 N/P。对预糊化淀粉提高球团强度的机理进行分析,发现添加淀粉后干球粉末在1 404 cm-1和860 cm-1处的特征吸收峰明显增强,且在549 cm-1处出现—OH相对Fe平移的特征吸收峰;光电子能谱研究表明,添加淀粉后Fe的2p轨道能由719.7 eV降低至719.35 eV,说明淀粉中的极性基团与含锌粉尘表面产生吸附,这是压块强度升高的关键因素。本文研究成果可为保障转底炉低成本、高效处理含锌粉尘及转底炉工艺的发展奠定基础。

    Abstract:

    Briquetting is an important process for the treatment of zinc-containing dust in the rotary hearth furnace process, and there are such problems as low strength of wet agglomerates,expensive binders,and easy breakage of agglomerates during belt transfer. In this paper, conventional modified starch is used as a binder to participate in briquetting of zinc-containing dust mixtures,and the effects of moisture, roller speed, inter-roller pressure and binder dosage on the strength of the briquettes are explored,and the action mechanism of the binder is explained by group behavior analysis,infrared spectroscopy analysis,and XPS photoelectron spectroscopy. The results show that when the amount of modified starch is added at 2%, the briquetting strength is similar to that when the binder is 3.5%, the cost of binder is reduced by 53 yuan/t. Continuing to increase the amount of binder can greatly improve the briquette strength,and the briquette strength achieves the optimal value when the amount of modified starch is 3.5%. At this time,the falling strength of the wet briquette is 7.80 times/(0.5 m), the compressive strength is 91.78 N/P,and the compressive strength of the dry briquette is 388.55 N/P. The mechanism of pregelatinized starch to improve pellet strength is analyzed,and it is found that the characteristic absorption peaks of dry ball powder at 1 404 cm-1 and 860 cm-1 are significantly enhanced after the addition of starch,and the characteristic absorption peak of —OH relative to Fe translation appeared at 549 cm-1. Photoelectron spectroscopy shows that the 2p orbital energy of Fe is decreased from 719.7 eV to 719.35 eV after the addition of starch, indicating that the polar groups in starch are adsorbed with the surface of zinc-containing dust,which is the key factor for the increase of briquetting strength. The research results can lay a foundation for the low-cost and efficient treatment of zinc-containing dust in the rotary hearth furnace and the development of the rotary hearth furnace process.

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金路恒,陈铁军,万军营,郑锡瀚,周仙霖,张露.改性淀粉强化含锌尘泥压块的性能及作用机理[J].工程建设,2025,50(6):127-133

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  • 最后修改日期:2024-09-29
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  • 在线发布日期: 2026-07-27
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