电解锰渣渗滤液回收超细碳酸锰及其形貌调控
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王科(2000—),硕士研究生,从事无机材料合成方面的研究。

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TF792;TF09

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Recovery of ultrafine manganese carbonate from electrolytic manganese slag leachate and its morphological control
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    摘要:

    电解锰渣作为电解锰工业的典型固废,在堆存过程中产生含锰离子的渗滤液,其中锰具有较高的回收利用价值。本文通过研究在电解锰渣渗滤液中回收超细碳酸锰的制备方法及形貌调控,以NaHCO3为沉淀剂回收电解锰渣渗滤液中的Mn元素,采用激光粒度、SEM、XRD等物理表征方法表征反应温度、反应时间、MnSO4浓度、Mn2+/Na+离子摩尔比等影响因素对碳酸锰形貌及粒径的影响。结果表明:随着温度的升高,碳酸锰颗粒激光粒径下降,钙镁离子含量相对稳定,质量分数分别为0.07%和0.06%;当反应温度为25℃、反应时间为20 min、转速为600 r/min、Mn2+/Na+摩尔比为1∶2时,试验可以直接可获得纯度较高的微米级MnCO3粉体,Ca2+、Mg2+杂质离子质量分数均为0.04%,试验实现Ca2+、Mg2+杂质和Mn2+的分离,谢乐公式计算的晶粒大小变化规律和激光粒度测试的粒径分布规律基本一致,SEM一次颗粒形貌为50 nm的立方体。高浓度的Na+离子对碳酸锰的二次生长具有抑制作用,MnSO4浓度和反应温度导致碳酸锰颗粒形貌由分散良好的立方体向多立方体堆积生长的类球形粉体转变。研究结果可为电解锰渣渗滤液回收碳酸锰粉体提供低成本、环境友好的技术路径。

    Abstract:

    As a typical solid waste in the electrolytic manganese industry,electrolytic manganese slag produces leachate containing manganese ions during the storage process,among which manganese has high recycling value. In this paper,the preparation method and morphological control of ultrafine manganese carbonate recovery in electrolytic manganese slag leachate are studied, and the effects of reaction temperature,reaction time,MnSO4 concentration,Mn2+/Na+ ion molar ratio and other influencing factors on the morphology and particle size of manganese carbonate are characterized by laser particle size,SEM,XRD and other physical characterization methods. The results show that with the increase of temperature,the laser particle size of manganese carbonate particles decreases,and the calcium and magnesium ion content is relatively stable,with mass fractions of 0.07% and 0.06%, respectively. When the reaction temperature is 25 ℃, the reaction time is 20 min,the rotation speed is 600 r/min,and the molar ratio of Mn2+/Na+ is 1∶2, the micron-scale MnCO3 powder with higher purity can be directly obtained in the experiment,and the ion fraction of Ca2+ and Mg2+ impurities is 0.04%,and the separation of Ca2+,Mg2+ impurities and Mn2+ is realized in the experiment.The grain size change law calculated by Scherrer formula is basically the same as that of the laser particle size test, and the primary particle morphology of SEM is a cube of 50 nm. The high concentration of Na + ions inhibits the secondary growth of manganese carbonate,and the concentration of MnSO4 and the reaction temperature cause the morphology of manganese carbonate particles to change from well-dispersed cubes to spherical powders grown in multi-cube stacks. The research results can provide a low-cost and environmentally friendly technical path for the recovery of manganese carbonate powder from electrolytic manganese slag leachate.

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王科,金胜明.电解锰渣渗滤液回收超细碳酸锰及其形貌调控[J].工程建设,2025,50(6):144-151

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  • 最后修改日期:2025-08-11
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