红土镍矿湿法尾渣冶炼工艺分析
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中冶长天国际工程有限责任公司,湖南长沙 410012

作者简介:

刘何美(1983—),女,工程师,从事烧结球团相关技术研究及论文编审工作。

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中图分类号:

TF821

基金项目:

湖南省培育世界一流湘版科技期刊建设工程资助项目(2024ZL6020)


Analysis on smelting process of wet tailings of laterite nickel ore
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Zhongye Changtian International Engineering Co., Ltd., Changsha 410012 , Hunan, China

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    摘要:

    为了应对红土镍矿湿法尾渣的环境风险及资源化利用瓶颈,本文通过系统分析其处理技术体系(涵盖工艺原理、回收路径及技术特性),结合经济与社会效益,探讨技术瓶颈与解决方案。结果表明:1)技术路径方面,针对尾渣中金属赋存形式,现有工艺包括高温冶金(如高炉熔融还原)、低温酸浸(镍浸出率 60%~80% )、固相还原及磁性焙烧-湿法联合处理,但低温酸浸面临设备腐蚀和废酸处理难题;2)经济环境挑战方面,高温工艺能耗占比超 40% ,钴回收率不足 30% ,设备年腐蚀速率 0.5~1.2mm ,产业化投资回报周期超8a;3)政策创新方向方面,需通过循环经济策略推动建材化利用,结合太阳能热能降碳及AI优化、生物冶金等技术突破“高投低效”瓶颈。本文成果可为红土镍矿湿法尾渣的低碳资源化路径设计及政策制定提供理论依据与实践借鉴。

    Abstract:

    In order to deal with the environmental risks and resource utilization bottlenecks of laterite nickel ore wet tailings, its treatment technology system (covering process principles, recovery paths and technical characteristics) is systematically analyzed, its technical bottlenecks and solutions are discussed in combination with economic and social benefits. The results show that: 1) In terms of technical path, for the occurrence of metals in tailings, the existing processes include high-temperature metallurgy (such as blast furnace melt reduction), low-temperature acid leaching (nickel leaching rate 60%~80% ), solid-phase reduction and magnetic roasting-wet joint treatment, but low-temperature acid leaching faces equipment corrosion and waste acid treatment problems; 2) In terms of economic and environmental challenges, the energy consumption of high-temperature processes accounts for more than 40% , the cobalt recovery rate is less than 30% , the annual corrosion rate of equipment is 0.5~1.2 mm , and the return on investment period of industrialization exceeds 8 years; 3) In terms of policy innovation direction, it is necessary to promote the utilization of building materials through circular economy strategies, and break through the bottleneck of "high investment and low efficiency" by combining solar thermal energy carbon reduction, AI optimization, biometallurgy and other technologies. The results can provide theoretical basis and practical reference for the design and policy formulation of low-carbon resource paths for wet tailings in laterite nickel ore.

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刘何美,谢朝明.红土镍矿湿法尾渣冶炼工艺分析[J].工程建设,2025,57(9):9-15

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  • 收稿日期:2024-12-13
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  • 在线发布日期: 2025-11-27
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