全尾胶结充填高浓度搅拌槽的开发研制
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作者单位:

长沙矿冶研究院有限责任公司,湖南 长沙 410012

作者简介:

王权升(1985—),工程师,工程设计院副院长,从事新型高效选矿装备技术研究与应用推广工作。

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中图分类号:

TD853.34+3

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Development of high concentration mixing tank for tatal tailings cementitious backfilling
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Affiliation:

Changsha Research Institute of Mining and Metallurgy Co., Ltd., Changsha 410012 , Hunan, China

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    摘要:

    为解决高浓度充填料浆常规搅拌制备所存在的水泥胶凝团聚、包裹体难以分散、料浆均匀性差等问题,开发研制新型高效的高浓度搅拌设备至关重要。文章在理论分析的基础上,得到高浓度搅拌槽搅拌功率和搅拌转速的计算公式,通过有限元分析,得到了搅拌系统的应力分布和振型模态,确定了高浓度搅拌槽的结构和主要技术参数。对?2500mm×2500mm高浓度搅拌槽进行了人工配矿试验,考查了搅拌时间、搅拌转速、组份配比等因素对搅拌均匀性、搅拌功率、充填体抗压强度的影响。研究结果表明:开发研制的高浓度搅拌槽样机满足全尾胶结充填高浓度料浆的搅拌制备要求。本文结果可为相关工程设备研究提供参考。

    Abstract:

    In order to address issues such as cementitious agglomeration, difficulty in dispersing inclusions, and poor slurry homogeneity encountered in the conventional mixing preparation of high-concentration filling slurry, the development of new, efficient high-concentration mixing equipment is crucial. Based on theoretical analysis, this paper derives calculation formulas for the mixing power and rotational speed of the high-concentration mixing tank. Through finite element analysis, the stress distribution and vibration mode shapes of the mixing system are obtained, leading to the determination of the structure and key technical parameters of the high-concentration mixing tank. Artificial ore proportioning tests were conducted on a $\varnothing 2500\mathrm{mm}\times 2500\mathrm{mm}$ high-concentration mixing tank to investigate the effects of mixing time, rotational speed, and component ratio on mixing uniformity, mixing power, and the compressive strength of the backfill. The research results demonstrate that the developed prototype of the high-concentration mixing tank meets the requirements for mixing and preparing high-concentration slurry for total tailings cementitious backfilling. The findings of this study can provide references for related engineering equipment research.

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王权升,刘奕祺,彭志兵,刘排秧.全尾胶结充填高浓度搅拌槽的开发研制[J].工程建设,2025,57(10):1-9

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  • 收稿日期:2025-05-28
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  • 在线发布日期: 2025-11-06
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