硬岩地层长距离泥水平衡顶管施工关键技术
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张桥梁(1981—),男,高级工程师,从事井建、采矿等矿山工程技术及质量管理工作。

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U455.4

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中国华冶科工集团有限公司科技研究项目([2026]第K0020号)


Key technologies of long-distance slurry balance pipe jacking in hard rock formations
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    摘要:

    为攻克矿山复杂地质条件下长距离顶管施工面临的岩层掘进效率低、顶进摩擦阻力大、轴线控制精度要求高等技术难题,依托河北唐山司家营研山铁矿第二尾矿库某排洪隧洞工程,系统研究了泥水平衡顶管在强风化砂质泥岩与中风化泥质砂岩地层中的施工关键技术。针对全长 696 m、内径 2.0 m C40 预制钢筋混凝土管的施工工况,通过理论分析与工程实践,得出主要结论如下:1)优化设计的刀盘配置(滚刀高出刮刀 13 mm,刀盘开口率为 30%)可有效提升硬岩破岩效率;2)触变泥浆压力控制在 0.1~0.2 MPa,注浆量达理论值的 130%~150% 时,能形成完整浆套,将管壁综合摩擦系数降低至 0.2 以下;3)基于顶力计算设置 3 套中继间,并采用由前至后的顺序启动方式,确保了长距离顶进的可行性;4)采用“激光导向+人工复核”的动态纠偏体系,可将轴线偏差控制在 ±30 mm 以内。本文研究成果可为类似矿山及市政长距离硬岩顶管工程提供技术参考。

    Abstract:

    In order to overcome the technical challenges associated with long-distance pipe jacking operations in complex mining environments, such as low efficiency in rock cutting, high resistance during jacking, and high requirements for axis control accuracy, by utilizing a flood discharge tunnel project in the second tailings pond of the Sijiaying Yanshan iron mine in Tangshan, Hebei, the key construction techniques for horizontal pipe-jacking installation in strongly weathered sandy mudstone and moderately weathered clayey sandstone formations are systematically studied. Regarding the construction conditions for a 696 m long structure made from C40 precast reinforced concrete pipes with an inner diameter of 2.0 m, through theoretical analysis and practical experience, the following main conclusions can be drawn: 1) Optimizing the configuration of the cutting disc-with the roller blade being 13 mm higher than the scraping blade, and an opening ratio of 30% for the cutting disc-can effectively improve the efficiency of breaking hard rocks; 2) When the thixotropic slurry pressure is controlled between 0.1~0.2 MPa, and the grouting volume reaches 130%~150% of the theoretical value, a complete slurry layer can be formed, which reduces the overall friction coefficient of the pipe wall to below 0.2; 3) Three relay stations are set up based on the top force calculation, and they are activated in a forward-to-back sequence, ensuring the feasibility of long-distance upward advancement; 4) A dynamic correction system using "laser guidance + manual verification" is employed, enabling the axis deviation to be kept within ±30 mm. The research results presented in this paper can serve as a technical reference for similar long-distance hard rock pipe jacking projects in mines and municipal infrastructure.

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张桥梁,胡建国.硬岩地层长距离泥水平衡顶管施工关键技术[J].工程建设,2026,58(9):14-19

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  • 在线发布日期: 2026-09-19
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